Digital Twin for Asset Integrity in Linden — NDT Data on a Live 3D Model
Atlantis NDT Digital Twin gives integrity teams in Linden, USA one 3D model of the asset with every UT, PAUT, TOFD, RT, MT, PT and ET reading mapped to the exact location it was taken. Corrosion rates trend automatically, API 581 RBI scores update as data lands, and API 579-1/ASME FFS-1 Level 1 and Level 2 assessments run against measured thickness instead of a spreadsheet snapshot.
The Linden asset base this is built for
Linden is home to Phillips 66's Bayway Refinery, the largest refinery in the U.S. Northeast at roughly 258,000 barrels per day, sited on the Arthur Kill waterway with dense crude distillation, FCC, and alkylation infrastructure feeding the New York metro fuel market. New Jersey DEP's strict air and water permitting, combined with the refinery's constrained urban-industrial footprint and aging Northeast refining metallurgy, keeps mechanical integrity and turnaround planning under continuous pressure. Digital twins linking PAUT corrosion surveys and API 510/570 inspection records to 3D unit geometry let Phillips 66's integrity teams sequence work across a site with little room for laydown space or extended outages.
Asset classes covered in Linden
- Phillips 66 Bayway crude and vacuum distillation units
- FCC and alkylation unit vessels
- Refinery tank farm and Arthur Kill marine terminal
- Hydrotreater and reformer piping systems
- Refinery cooling water and heat exchanger networks
Industries served from Linden
- Petroleum refining
- Petrochemical
- Marine terminal operations
- Process safety / regulatory compliance
- Industrial inspection services
How the twin is built
Capture the geometry (LiDAR, photogrammetry, drone survey, or import your existing BIM/CAD and isometrics), ingest inspection data over REST API or file drop from any instrument, overlay the governing damage mechanisms per API RP 571, then publish colour-coded remaining-life and RBI views to integrity, maintenance and planning. Records are retained audit-ready under ISO 9001, ISO 17020 and ISO 17025.
Integrations
SAP PM, Oracle eAM, IBM Maximo, ServiceNow, AVEVA PI, OSIsoft historians, Bentley iTwin, Cognite and Atlantis NDT ERP. Full REST API and bulk data export — you keep your data in a format you can leave with.
Frequently Asked Questions
How does Atlantis Digital Twin work in Linden?
We start with a 3D scan of your asset (drone, laser, photogrammetry), build a CAD-fidelity model, and then overlay every NDT inspection event (UT thickness readings, TOFD/PAUT scans, MT/PT indications, RT defect maps). Inspection data updates the model in real-time and colour-codes condition zones for engineering review. Operators in Linden use this to drive faster turnaround scoping, automated FFS evidence, and audit-grade regulatory reporting.
What does Digital Twin NDT cost in Linden?
Atlantis Digital Twin is an affordable, accessible, fully customizable enterprise SaaS platform sized for up to 500 assets, with ASNT Level III consulting and unlimited NDT data ingest included. Enterprise tiers are available for multi-site fleets, and on-prem deployment is offered at the same price point. Request a Linden-specific quote and we will model your asset count and data-volume requirements.
How long does deployment take in Linden?
A typical first-asset deployment runs 8-12 weeks: 2 weeks model build, 2 weeks data integration, 2-4 weeks workflow configuration, 2 weeks user training. Multi-asset rollouts are sequenced asset-by-asset after the first deployment is live, with each subsequent asset typically taking 4-6 weeks once the platform is configured for your Linden site.
Which NDT standards does the platform support in Linden?
API 510 (pressure vessels), API 570 (piping), API 653 (storage tanks), API 579 FFS, API 581 RBI, ASME Section V articles 2/4/6/7, ISO 9712 personnel qualification, ASNT SNT-TC-1A, and local code requirements depending on Linden's regulatory environment. Custom reporting templates can be configured for any additional national or operator-specific code.
Can Atlantis Digital Twin integrate with our existing CMMS in Linden?
Yes. We support REST API hooks for IBM Maximo, SAP PM, IFS, Oracle EAM, and most major CMMS platforms. Work-order creation, asset master sync, anomaly hand-off into corrective work, and FFS evidence packaging for management-of-change submittals can all be automated, allowing your Linden integrity team to focus on engineering judgement rather than data entry.
Book a demo
Thirty minutes, walked through your asset class and your integration stack, co-presented by an ASNT NDT Level III. Affordable, accessible, fully customizable — request a demo and tailored quote.
Related: Digital Twin platform · asset integrity management software · ROI calculator · NDT ERP in Linden · 3D scanning & reality capture.