Digital Twin Projects in Khurais: Local Assets and Inspection Codes
Atlantis NDT Digital Twin gives integrity teams in Khurais, Saudi Arabia one 3D model of the asset with every UT, PAUT, TOFD, RT, MT, PT and ET reading mapped to the exact location it was taken. Corrosion rates and remaining-life trends update automatically as new readings land, from measured thickness instead of a spreadsheet snapshot.
This page covers digital twin work for sites in Khurais. How the platform puts inspection data and CMLs on one 3D model is explained on the asset integrity digital twin page, and the reports it issues on digital twin inspection reporting.
The Khurais asset base this is built for
Khurais is home to Saudi Aramco's Khurais field, one of the largest oil fields in the world with sustained production capacity above 1 million bpd, supported by an extensive network of gas-oil separation plants (GOSPs), water injection facilities, and the Khurais Producing Department's central processing and pipeline links to Abqaiq. The field's associated gas is also central to Aramco's Central Arabia gas expansion, adding sales gas compression and processing trains alongside the crude-handling GOSPs. Aramco's company-wide RBI and mechanical integrity standards apply uniformly across Khurais's dispersed processing facilities, but the field's sheer geographic spread across the central Arabian desert makes physical site access for inspection planning and data review logistically expensive, positioning 3D digital twins with embedded UT thickness and corrosion trend data as a practical way to centralize integrity oversight across a highly distributed asset base without constant field travel.
Asset classes covered in Khurais
- Gas-oil separation plant (GOSP) trains
- Water injection facility pressure vessels and piping
- Central Arabia gas compression and processing units
- Crude export pipeline links to Abqaiq
- Wellhead manifold and gathering system piping
Industries served from Khurais
- Crude oil production
- Gas processing & compression
- Water injection / reservoir management
- Pipeline infrastructure
How the twin is built
Capture the geometry (LiDAR, photogrammetry, drone survey, or import your existing BIM/CAD and isometrics), ingest inspection data over REST API or file drop from any instrument, overlay the governing damage mechanisms per API RP 571, then publish colour-coded remaining-life and condition views to integrity, maintenance and planning. Records are retained audit-ready under ISO 9001, ISO 17020 and ISO 17025.
Integrations
Atlantis ERP has an open REST API, so it connects to SAP, Maximo, NetSuite or any other system that accepts API connections; each integration is scoped with you during implementation. Full data export — you keep your data in a format you can leave with.
Frequently Asked Questions
How does Atlantis Digital Twin work in Khurais?
We start with a 3D scan of your asset (drone, laser, photogrammetry), build a CAD-fidelity model, and then overlay every NDT inspection event (UT thickness readings, TOFD/PAUT scans, MT/PT indications, RT defect maps). Inspection data updates the model in real-time and colour-codes condition zones for engineering review. Operators in Khurais use this to drive faster turnaround scoping, cleaner inspection evidence, and audit-grade regulatory reporting.
What does Digital Twin NDT cost in Khurais?
Atlantis Digital Twin is an affordable, accessible, fully customizable enterprise SaaS platform sized for up to 500 assets, with ASNT Level III consulting and unlimited NDT data ingest included. Enterprise tiers are available for multi-site fleets, and on-prem deployment is offered at the same price point. Request a Khurais-specific quote and we will model your asset count and data-volume requirements.
How long does deployment take in Khurais?
A typical first-asset deployment runs 8-12 weeks: 2 weeks model build, 2 weeks data integration, 2-4 weeks workflow configuration, 2 weeks user training. Multi-asset rollouts are sequenced asset-by-asset after the first deployment is live, with each subsequent asset typically taking 4-6 weeks once the platform is configured for your Khurais site.
Which NDT standards does the platform support in Khurais?
API 510 (pressure vessels), API 570 (piping), API 653 (storage tanks), API 579 FFS, API 581 RBI, ASME Section V articles 2/4/6/7, ISO 9712 personnel qualification, ASNT SNT-TC-1A, and local code requirements depending on Khurais's regulatory environment. Custom reporting templates can be configured for any additional national or operator-specific code.
Can Atlantis Digital Twin integrate with our existing CMMS in Khurais?
Yes. We support REST API hooks for IBM Maximo, SAP PM, IFS, Oracle EAM, and most major CMMS platforms. Work-order creation, asset master sync, anomaly hand-off into corrective work, and inspection-evidence packaging for management-of-change submittals can all be automated, allowing your Khurais integrity team to focus on engineering judgement rather than data entry.
Book a demo
Thirty minutes, walked through your asset class and your integration stack, co-presented by an ASNT NDT Level III. Affordable, accessible, fully customizable — request a demo and tailored quote.
Related: Digital Twin platform · asset integrity management software · ROI calculator · NDT ERP in Khurais · 3D scanning & reality capture.